CHEMICALS & REFINERIES

Plasma-Based Syngas for Chemical Manufacturing

Graforce's Methane-Plasmalyzer® produces syngas (H₂ + CO) from methane and carbon dioxide using a fully electric plasma process. The technology supports sustainable chemical production, refinery integration, and synthetic fuel manufacturing.

INDUSTRY OVERVIEW

Sustainable Feedstock for Chemical Production

Syngas is one of the most important feedstocks in the chemical industry. Graforce converts methane and carbon dioxide into hydrogen and carbon monoxide through plasma technology, providing a CO₂-neutral to CO₂-negative alternative to steam methane reforming and gasification.

Syngas Production

Hydrogen and carbon monoxide for industrial chemical synthesis.

CO₂ Utilization

Captured CO₂ becomes a valuable feedstock for syngas production.

Fully Electric Process

No external fossil heat is required.

Modular Deployment

Scalable systems for refinery and chemical facilities.

GRAFORCE SOLUTION

Converting Methane & CO₂ into Syngas

Methane is dissociated in a high-temperature plasma reactor into hydrogen and carbon monoxide through plasma conversion. The adjustable gas ratio supports chemical synthesis, refinery integration, and synthetic fuel production.

Converting Methane & CO₂ into Syngas

Process Diagram

STEP 1

Feedstock

Natural gas, biomethane, LNG, LPG, flare gas, or biogas.

STEP 2

Plasma Conversion

Electrical plasmalysis converts CH₄ and CO₂ into syngas.

STEP 3

Adjustable H₂/CO Ratio

Optimize the gas for downstream industrial processes.

STEP 4

Chemical Integration

Support refinery and synthetic fuel production.

APPLICATIONS

Supporting Sustainable Agriculture

The produced syngas can be integrated into multiple industrial processes where hydrogen and carbon monoxide are essential feedstocks. Graforce's technology enables flexible downstream utilization for both chemical manufacturing and refinery operations.

Fischer–Tropsch Fuels

Production of synthetic gasoline and kerosene.

Methanol Production

Syngas as a key chemical feedstock.

Chemical Manufacturing

Supports industrial synthesis processes.

Refinery Integration

Utilizes refinery CO₂ streams for syngas production.

BIOMETHANE PLASMALYSIS

Converting Biomethane into Hydrogen and Solid Carbon

When biomethane is used as the feedstock, methane is separated into hydrogen and solid carbon without process-related CO₂ emissions. This provides an alternative to carbon capture and storage while enabling negative carbon intensity when renewable biomethane is used.

Converting Biomethane into Hydrogen and Solid Carbon
20 MWPlant Capacity
30 + 10Syngas & Hydrogen Modules
€0.23–0.38/kgLevelized Cost of Syngas
€33 MillionAnnual Profit Potential

BYPRODUCT UTILIZATION

Advantages of Plasma-Based Syngas Production

Adjustable H₂/CO Ratio

Optimized for different downstream applications.

CO₂ Utilization

Transforms captured CO₂ into valuable syngas.

Alternative to SMR

Fully electric production without external fossil heat.

FAQ

Frequently asked questions

What feedstocks can be used for syngas production?+

Natural gas, biomethane, LNG, LPG, flare gas, biogas, and suitable captured CO₂ streams can be evaluated.

How is the H₂/CO ratio controlled?+

The plasma process and downstream purification are configured to deliver the ratio required by the application.

Which refinery processes can use syngas?+

Syngas can support methanol, Fischer–Tropsch fuels, chemical synthesis, and refinery integration.

How does plasma-based syngas compare with SMR?+

The process is fully electric, can utilize captured CO₂, and avoids the external fossil heat requirement of conventional reforming.

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