High-Voltage Plasma
Operates above 1,500 °C using high-frequency plasma to efficiently dissociate methane and carbon dioxide without combustion.
Products / Syngas Plasmalyzer®
Plasma-Driven Syngas Production for Sustainable Fuels
Graforce's Syngas Plasmalyzer® converts methane and carbon dioxide into low-carbon syngas (H₂ + CO) using high-voltage plasma technology. Powered exclusively by renewable electricity, the modular system enables sustainable production of synthetic fuels, methanol, and chemical feedstocks without combustion or fossil heat input.
Introducing Graforce Technology
Built for Modular Industrial Syngas Production
The Graforce Syngas Plasmalyzer® is a modular high-voltage plasma reactor designed to convert a 50:50 mixture of methane (CH₄) and carbon dioxide (CO₂) into low-carbon syngas (H₂ + CO). Operating entirely on renewable electricity, the system utilizes CO₂ as a feedstock instead of emitting it, providing a scalable alternative to conventional syngas production.
The reactor operates at temperatures exceeding 1,500°C, enabling efficient plasma-driven molecular dissociation without combustion or fossil heat input. Its modular architecture allows integration into industrial facilities for sustainable fuel, chemical, and refinery applications.
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> 1,500°CPlasma Temperature
50:50 CH₄ + CO₂Feed Composition
100% Electric ProcessRenewable Electricity
Scalable DesignModular Reactor
PROCESS
Converting Methane & CO₂ into Syngas
DUAL REACTOR SYSTEM
Two Reactors. One Optimized Syngas Stream.
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ENERGY INTEGRATION
Recovering Valuable Process Heat
~ 750°CProcess Heat
- Steam generation
- CO₂ capture
- FT reactor pre-heating
- Reduced external energy demand
High-temperature heat generated in the plasma reactor is reused within the system, significantly reducing overall energy consumption and improving efficiency.
TECHNO-ECONOMIC ANALYSIS
Cost-Effective Syngas Production
20 MWReference Plant
30Syngas Modules
10Hydrogen Modules
90%GHG Reduction
SAF
From Syngas to Sustainable Aviation Fuel
A balanced mixture of methane and carbon dioxide is converted into syngas using Graforce's plasma technology. The hydrogen-to-carbon monoxide ratio is then adjusted before the syngas enters the Fischer–Tropsch process to produce Sustainable Aviation Fuel (SAF).
€0.90 – 1.80 / kgSAF Production Cost
> 90 %GHG Reduction
20 MWModular Reference Plant
Key Advantages
Why Plasma-Driven Syngas?
CO₂ Feedstock Utilization
Uses captured CO₂ as a valuable feedstock, converting it into syngas instead of releasing it into the atmosphere.
Modular Design
Built on Graforce's modular reactor architecture, enabling scalable deployment from pilot installations to multi-megawatt industrial plants.
Adjustable H₂/CO Ratio
The dual-reactor configuration enables precise adjustment of the hydrogen-to-carbon monoxide ratio, optimized for Fischer–Tropsch synthesis and other downstream processes.
Heat Recovery
Generates approximately 750 °C of recoverable process heat, which can be reused for steam generation, CO₂ capture, and process integration.
Renewable Electricity
Powered entirely by renewable electricity, eliminating the need for fossil heat and supporting low-carbon syngas production.
FAQ
Frequently asked questions
How does the Syngas Plasmalyzer® work?+
The Syngas Plasmalyzer® uses high-frequency, high-voltage plasma to convert a 50:50 mixture of methane (CH₄) and carbon dioxide (CO₂) into low-carbon syngas (H₂ + CO) at temperatures exceeding 1,500°C, operating purely on renewable electricity without combustion.
Which feedstocks are supported?+
The system supports methane-rich gases including natural gas, biomethane, biogas, LNG, LPG, and industrial flare gas, combined with captured CO₂ streams from point sources or biogenic processes.
Why is hydrogen added?+
Adding hydrogen adjusts the H₂/CO molar ratio from the initial ~1:1 reforming output to the optimal 2:1 ratio required for downstream Fischer–Tropsch synthesis and Sustainable Aviation Fuel (SAF) production.
How is heat recovered?+
The plasma reaction generates high-temperature process heat (~750°C), which is captured and integrated back into the facility for steam generation, CO₂ capture reboilers, and reactor pre-heating, reducing external energy requirements.
Ready for Sustainable Syngas Production?
Talk to our engineering team about how the Syngas Plasmalyzer® can be integrated into your production process.