Power-to-X · Berlin, since 2012

Hydrogen — the key to a CO₂-neutral economy.

Hydrogen holds enormous energy potential and isn't only found in water — it's locked in industrial wastewater, slurry, ammonia and gases. Graforce's plasma reactors extract it at lower cost and higher yield than conventional methods.

Low Carbon & Green Hydrogen

Bound tighter in methane than in water — and cheaper to release

Hydrogen is more tightly bound in water than in other chemical compounds such as methane or ammonia. That's why Graforce's methane pyrolyzers require much less energy than conventional electrolysis processes.

The marketable, modular systems enable the production of CO₂-free and CO₂-negative hydrogen, thus making a significant contribution to the decarbonization of the economy — with green hydrogen additionally available via biomethane feedstock.

Read the Graforce FAQ
6–8 €per kg H₂ — conventional electrolysis
1.5–3 €per kg hydrogen produced via Graforce methane pyrolysis — roughly half the cost of water electrolysis, with solid carbon recovered as a marketable second product.

How It Works

One reactor, one feedstock, two products

Feedstock

Methane / Biomethane

Natural gas or biogas, no purification required

Plasma Process

Plasmolysis Reactor

Splitting CH₄ into H₂ and C without combustion

Product 1

Pure Hydrogen

For industry, mobility, and heating networks

Product 2

Solid Carbon

High-purity industrial raw material for steel, concrete & batteries
RAG Austria methane pyrolysis plant

Case Study

Commissioned and running: RAG Austria AG

Graforce has successfully built and commissioned a methane pyrolysis plant at RAG Austria AG. The facility is designed to produce approximately 50 kg of hydrogen and 150 kg of solid carbon per hour from 200 kg of natural gas or biomethane.

Read the Graforce FAQ
Animated plant configuration diagram

Plant Configuration

Two containers, three reactor modules, one integrated system

The plant comprises two containers with three 200 kW plasmalyzer modules, a filter for separating hydrogen and solid carbon, a carbon filling plant, and an H₂ compressor with a storage bank for the H₂ CHP. The hydrogen can be used for emission-free electricity and heat generation or stored underground. High-purity carbon is a valuable raw material for steel, concrete, asphalt, electrodes and soil improvement.

Graforce plant and clean energy landscape

Carbon Capture Utilization (CCU)

As the CO₂ is bound in products long-term, this is the first market-ready alternative to Carbon Capture Storage

Green hydrogen from residual materials significantly contributes to the circular economy, and can even reduce CO₂ in the atmosphere when paired with biogas feedstock. Graforce thus offers a marketable alternative to the controversial underground storage of CO₂ — turning residual materials into recyclables instead.

See It In Action

How methane pyrolysis works

The Plasma Process

The Plasma Process

Understand how methane is converted into clean hydrogen and valuable solid carbon in a single-step plasma process.

Plants

From 0.5 MW module to full-scale plant

Every project follows the same modular path — from feasibility through engineering and EPC integration to service and operation.

0.5 MW Unit

Containerized Module

Factory-prefabricated unit for decentralized deployment with integrated gas treatment and carbon separation.

20 MW Multi-Megawatt

Industrial Plant Park

Parallel clustering of standard modules for energy-intensive large consumers and chemical parks.

EPC & Integration

Turnkey Delivery

Complete engineering, permitting, procurement, construction, and commissioning.

Service & Operation

Long-term Support

24/7 monitoring, maintenance agreements, and spare parts lifecycle management.

Industries

Built for energy-intensive industry

From flare gas to steelmaking, the same reactor technology adapts to whatever feedstock and offtake an industry runs on.

Oil & Gas / Flare Gas

Steel & Metallurgy

Chemicals & Refineries

Energy & Utilities

Mobility / SAF / e-Fuels

Agriculture & Biogas

Cement & Building Materials

CARBON

The second product: solid, sellable, CO₂ bound

Every tonne of hydrogen produced comes with high-purity solid carbon — a market-ready alternative to carbon capture and storage.

Battery Materials

High-purity synthetic carbon for anodes and next-generation battery storage.

Steel & Metallurgy

CO₂-free replacement for injection coal and reducing agents in electric arc furnaces.

Building Materials

Permanent carbon sequestration in concrete, asphalt, and advanced composite materials.

Rubber & Tires

Sustainable alternative to conventional industrial carbon black.

Milestones

A decade of plasma innovation

Graforce mark
2012Founded in Berlin Adlershof
RAG Austria plant
50 MW/aPlanned methane pyrolysis capacity expansion
3Patented plasma processes — HF discharge, dielectric barrier, coronal low-frequency
1Technology leader in negative-emission Power-to-X

Decarbonize your feedstock stream.

Talk to Graforce's engineering team about a pyrolysis solution for your plant.